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Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion

CHANGZHOU JLON COMPOSITE CO., LTD.
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  • 9 yrs

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Product Highlights

  • High Performance Weight Ratio: Offers excellent specific stiffness and strength for lightweight composite structures.
  • Low Water Absorption: Closed cell structure ensures almost no water absorption and excellent dimensional stability.
  • Superior Impact Resistance: Provides excellent fatigue resistance and impact strength for demanding applications.
  • Versatile Processing Methods: Suitable for vacuum infusion, spray up, hand lay-up, and vacuum bagging processes.
  • Fire Safety: Features low flammability and self-extinguishing properties from fire.
  • Chemical Resistance: Resistant to many chemicals and offers low resin absorption.
  • Thermal & Sound Insulation: Delivers good sound and thermal insulation performance.
  • Wide Density Range: Available in densities from 48 to 250 kg/m3 to suit various structural needs.

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Product Images of Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion

Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion pictures & photos
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion pictures & photos
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion pictures & photos
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion pictures & photos
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion pictures & photos
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion pictures & photos
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
    Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
    Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
    Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
    Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
    Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
  • Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
    Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion

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Product Description

Product Description

 


Cross-linked, closed cell PVC structural foam has good specific stiffness, specific strength. Compression, tensile, shear and bending strengths are excellent.
PVC foam core also has good dimensional stability and easy to process, suitable for a variety of processes. It is an ideal core material for lightweight & high-strength composite sandwich structures.
It provides excellent fatigue resistance, impact resistance and very low water absorption. Heat and sound insulation are also very good.
 
Advantages

 


High performance weight ratio, good impact resistance
Resistance to many chemicals, almost no water absorption
Low flammability, self-extinguishing from fire
Suitable for a variety of composite molding methods: Vacuum infusion, spray up, hand lay-up, vacuum bagging
Good impact strength
Low resin absorption
Good sound & thermal insulation
 
Application

 


marine, surface transport, aerospace, and wind energy industries
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion

 
Product Parameters

 

Item Standard Unit   P48 P60 P80 P100 P130 P200 P250
Density ISO 845 Kg/m3 Average 48 60 80 100 130 200 250
      Tolerance 43-55 -6,+9 ±10 ±10 ±15 ±20 ±30
Compression
Strength
ASTM D1621 MPa Average 0.60 0.9 1.4 2.0 3.0 4.8 6.2
    Minimum (0.50) (0.7) (1.15) (1.65) (2.4) (4.2) (NA)
Compression Modulus ASTM D 1621 MPa Average 48 70 90 135 170 240 300
    Minimum (35) (60) (80) (115) (145) (200) (NA)
Tensile Strength ASTM D 1623 MPa Average 0.95 1.8 2.5 3.5 4.8 7.1 9.2
    Minimum (0.8) (1.5) (2.2) (2.5) (3.5) (6.3) (NA)
Tensile ASTM D 1623 MPa Average 35 75 95 130 175 250 320
Modulus     Minimum (28) (57) (85) (105) (135) (210) (NA)
Shear ASTM C 273 MPa Average 0.55 0.76 1.15 1.6 2.2 3.5 4.5
Strength     Minimum (0.50) (0.63) (0.95) (1.4) (1.9) (3.2) (NA)
Shear ASTM C 273 MPa Average 16 20 27 35 50 85 104
Modulus     Minimum (14) (16) (23) (28) (40) (75) (NA)
Shear
Elongation
ASTM C 273 % Average
Minimum
10
(8)
20
(10)
30
(15)
40
(25)
40
(30)
40
(30)
40
(NA)
  Width mm ±5 1270 1120 1010 940 840 740 700
Standard                    
Length mm ±5 2730 2350 2160 2040 1880 1600 1500
Size
                   
Thickness mm ±0.5 5~80 5~70 3~65 3~60 3~50 3~40 3~40
 

Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion

Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion
Factory Provided Grooved Punched Rigid PVC Foam Core for Vacuum Infusion


 

About the Supplier

This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2442250". Items marked "verified" are certified.

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CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.
CHANGZHOU JLON COMPOSITE CO., LTD.

About Our Factory & Business Background

Address
Fuhanyuan 7-508, New North District, Changzhou, Jiangsu, China
Terms of Payment
LC, T/T, D/P, PayPal, Western Union
International Commercial Terms(Incoterms)
FOB, EXW, CFR, CIF, DDP, FCA
Average Lead Time
Peak Season Lead Time: one month
Off Season Lead Time: within 15 workdays
Nearest Port
SHANGHAI

Our Production Capability & Technical Expertise

Main Products
Fiberglass, PVC Foam, Sheet Molding Compound, Fiberglass Mat, Fiberglass Cloth, Vacuum Bagging Film, Chopped Strand Mat, Woven Roving, Stitch Mat, Carbon Fiber

Our Industry Experience & Global Business Record

Export Year
2018-05-31
Main Markets
North America, Eastern Europe, Africa, Mid East

FAQ

What is grooved and punched PVC foam core?
Grooved and punched rigid PVC foam core is a closed-cell structural foam that has been mechanically processed with surface grooves and perforations. These features are designed to improve resin distribution during composite manufacturing, especially in vacuum infusion processes, while maintaining lightweight and high-strength performance.
Why is grooving and punching important for vacuum infusion?
Grooving and punching create controlled resin flow channels within and on the surface of the foam core. This improves resin permeability, reduces dry spots, and ensures more uniform wet-out during vacuum infusion processes such as VARTM and LRTM, particularly in large or complex composite structures.
What are the main advantages of this PVC foam core?
The main advantages include improved resin flow efficiency, reduced infusion time, better laminate quality, and more consistent bonding between skins and core material. In addition, the closed-cell PVC structure provides low water absorption, good compressive strength, and excellent fatigue resistance.
Where is grooved and punched PVC foam core commonly used?
This material is widely used in marine applications such as yacht hulls, decks, and bulkheads, as well as wind energy blade components, automotive lightweight structures, offshore platforms, and industrial sandwich composite systems that require vacuum infusion manufacturing.
Is this PVC foam compatible with different resin systems?
Yes, grooved and punched PVC foam core is compatible with epoxy, vinyl ester, and polyester resin systems. It is most commonly used with epoxy resin in high-performance marine and structural composite applications due to its superior mechanical and fatigue performance.

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